Product & Process Development

With opportunities for yield improvements and drug product homogeneity at the forefront of our product and process development efforts, BioTechLogic’s team of CMC experts works with clients to develop, optimize, and validate robust, scalable, cost-effective, and compliant manufacturing processes.

Process characterization & risk assessment

Leveraging design of experiments (DOE), we perform a systematic evaluation of your manufacturing process, establishing a thorough understanding of how critical process parameters (CPPs) influence your final product’s critical quality attributes (CQAs). Additionally, our process parameter risk assessments identify the process parameters posing the highest risk to your production process to support risk mitigation planning.

Quality Target Product Profiles (QTPP) & Critical Quality Attribute (CQA) assessments

Creating a foundation for your product and process development program, we utilize a QbD framework to thoroughly understand the quality characteristics essential for safely delivering your drug product’s intended therapeutic effect.

Process development descriptions, documentation & reports

Comprehensive documentation, process descriptions, data trend analysis, reports supporting your entire product and process development and optimization journey, and regulatory filings.

Process material evaluations

Thorough analysis, often including an extractables and leachables risk assessment, of the impact of raw materials, excipients, consumables, and intermediates on process performance and product quality.

Process development, qualification, & validation

Our experience managing pre-qualification and optimization studies for isolation processes and separation technologies includes managing laboratory scale processes and large-scale processes up to 30,000 L scale. This includes the development and validation of the following: precipitation, centrifugation, microfiltration, depth filtration, cell disruption (microfluidization, homogenization), and periplasmic extraction.

  • We have expertise in purification of: PEGylated and non-PEGylated proteins, antibody fragments, oligonucleotides and blood products.
  • We have developed work processes, provided on-site manufacturing support and designed process steps using the following purification technologies: laboratory and industrial-scale liquid chromatography, high-pressure liquid chromatography, ultrafiltration/diafiltration, rotary evaporation, sterile filtration
  • We also manage and execute microbial fermentation, mammalian cell culture and oligonucleotide synthesis processes for the production of biopharmaceutical products.

Other Areas of Focus

BTL Experts in

Product & Process Development

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Product & Process Development